The reason we limit the number of WiFi VLANs to 4 (per band) is because some WiFi device drivers can only support a maximum of 4 SSIDs.
VLANs on the pcWRT router are just separate networks that are isolated from each other. Each has their own IP address space. The only exception is “LAN”, which has the ability to start communication to other VLANs (by default, but you can change that if you want).
VLANs are pre-created. What you can do on the router is to associate WiFi SSIDs or assign Ethernet ports to them. For example, if you assign Guest to Ethernet port 1, and create WiFi SSID bemyguest for Guest, then your computer connected to Port 1 and any devices connected to SSID bemyguest are on the same network (VLAN Guest).
By default any device connected to VLANs other than the “LAN” do not have the ability to log in the router. When you visit the router URL, you’ll only see a link to display the device’s IP address and a link for Ad block control.
We’ll need to create some new blog posts to explain things better. Thanks for bringing this up.