1. The secondary routers do not need VLAN support, if each one is used for one VLAN.
2. No.
3. It’s more preferable to have the secondary routers as access points, because then you can see all network activities from the main router. If you set up the secondary routers as “routers”, then the main router sees all devices connected to the secondary router as one device.
You can achieve what you want to do with this configuration:
1. Set Ethernet port 2 on the pcWRT router to X1 for IoT. Set Ethernet port 3 on the pcWRT to Guest for guest access.
2. If your other routers support bridge mode, set them to bridge mode.
3. Configure WiFi on Router 2 and Router 3 as you normally do.
4. Connect Router 2 to port 2 on the pcWRT. Connect Router 3 to port 3 on the pcWRT.
If you switched routers 2 and 3 to bridge mode, consult the manufacturer’s documentation on how to connect them to an upstream router.
If routers 2 and 3 do not support bridge mode, then you need to assign static IP addresses to them before connecting them to the pcWRT router. Assign IP address 10.159.158.2 netmask 255.255.255.0 to router 2. Assign IP address 10.159.157.2 netmask 255.255.255.0 to router 3. Then connect a LAN port from routers 2 & 3 to port 2 & port 3 on the pcWRT.